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January 22, 2024Monel Alloy 400 UNS N04400 is a type of steel pipe that is made from a nickel-copper alloy. It is known for its excellent corrosion resistance in various environments, including seawater and chemical solutions. This alloy is widely used in industries such as marine, oil and gas, chemical processing, and aerospace.
Equivalent Materials:
Monel Alloy 400 UNS N04400 is equivalent to the following materials:
- ASTM B165
- ASME SB165
- DIN 2.4360
- DIN 2.4361
Type:
The Monel Alloy 400 UNS N04400 steel pipe is available in various types, including seamless and welded. The choice of type depends on the specific application and requirements.
Shape:
The Monel Alloy 400 UNS N04400 steel pipe is typically available in a cylindrical shape. However, it can also be manufactured in other shapes, such as square or rectangular, depending on the customer’s needs.
Standard:
The Monel Alloy 400 UNS N04400 steel pipe is manufactured in accordance with various international standards, including:
- ASTM B165
- ASME SB165
- DIN 2.4360
- DIN 2.4361
Available Grades:
The available grades for Monel Alloy 400 UNS N04400 steel pipe are:
- Monel 400
Outer Diameter:
The outer diameter of the Monel Alloy 400 UNS N04400 steel pipe can vary depending on the specific requirements of the application. It is available in a range of sizes to accommodate different needs.
Thickness:
The thickness of the Monel Alloy 400 UNS N04400 steel pipe can also vary depending on the specific requirements. It is available in different thicknesses to meet the demands of various applications.
Max Length:
The maximum length of the Monel Alloy 400 UNS N04400 steel pipe depends on the manufacturing capabilities and transportation limitations. It is typically available in standard lengths, but custom lengths can be provided upon request.
Finish:
The Monel Alloy 400 UNS N04400 steel pipe can have different finishes, including:
- Annealed
- Pickled
- Polished
- Cold Drawn
The choice of finish depends on the specific application and aesthetic requirements.
The mechanical properties of a material, such as tensile properties and hardness, are crucial factors in determining its performance and suitability for specific applications. In the case of Monel Alloy 400 UNS N04400 steel pipe, let’s explore its tensile properties and hardness.
Tensile Properties:
Tensile properties refer to the behavior of a material under tension, providing insights into its strength and ductility. The tensile properties of Monel Alloy 400 UNS N04400 steel pipe are as follows:
- Ultimate Tensile Strength: The ultimate tensile strength of Monel Alloy 400 UNS N04400 steel pipe is typically around 550 MPa (80,000 psi). This indicates the maximum stress the material can withstand before it fractures or breaks.
- Yield Strength: The yield strength of Monel Alloy 400 UNS N04400 steel pipe is approximately 240 MPa (35,000 psi). This represents the stress at which the material begins to exhibit permanent deformation or plasticity.
- Elongation: Monel Alloy 400 UNS N04400 steel pipe typically exhibits an elongation of around 40%. Elongation measures the amount of deformation the material can undergo before it fractures and provides an indication of its ductility.
- Reduction in Area: The reduction in area of Monel Alloy 400 UNS N04400 steel pipe is approximately 50%. This parameter quantifies the extent of localized necking or narrowing that occurs in the material during tensile testing.
It is important to note that these values can vary depending on the specific manufacturing process, heat treatment, and testing conditions. Therefore, it is advisable to consult the relevant standards or specifications for precise tensile property requirements.
Monel 400 Chemical Composition:
C | Mn | S | Si | Ni | Cu | Fe |
0.30% Max | 2.00% Max | 0.024% Max | 0.50% Max | 63.0% Max | 28.0% Max | 2.50% Max |
Monel 400 Mechanical Properties:
Product Form | Tensile
(KSI) |
0.2 Percent Yield (KSI) | Elongation
(Percent) |
Condition | Hardness
(HRB) |
Plate | 70 to 85 | 28 to 50 | 50 to 35 | Annealed | 60 to 76 |
Rod & Bar | 75 to 90 | 25 to 50 | 60 to 35 | Annealed | 60 to 80 |
Sheet | 70 to 85 | 30 to 45 | 45 to 35 | Annealed | 65 to 80 |
Rod & Bar | 84 to 120 | 55 to 100 | 40 to 22 | Stress Relieved, Cold-Drawn | 85 to 20 HRC |
Seamless Tube & Pipe | 70 to 85 | 25 to 45 | 50 to 35 | Annealed | 75 Maximum |
Monel 400 Physical Properties:
Monel 400 Density (G/CM3) | Monel Melting Point (°F) | Compression | Tension | Poisson’s Ratio | Torsion | Curle Temperature
(°F) |
8.80 | 2370 to 2460 | 26.0 | 26.0 | 0.32 | 9.5 | 70 to 120 |
Hardness:
Hardness is a measure of a material’s resistance to indentation or scratching. In the case of Monel Alloy 400 UNS N04400 steel pipe, the hardness is typically expressed in terms of the Rockwell hardness scale.
- Rockwell Hardness: Monel Alloy 400 UNS N04400 steel pipe typically exhibits a Rockwell hardness of around HRB 70-90. The Rockwell hardness test involves applying a minor load followed by a major load to determine the depth of penetration of an indenter. The higher the hardness value, the greater the material’s resistance to deformation.
It is worth mentioning that the hardness of Monel Alloy 400 UNS N04400 steel pipe can be influenced by factors such as heat treatment, cold working, and alloy composition. Therefore, it is essential to consider the specific hardness requirements for the intended application and consult the appropriate standards or specifications.
In summary, the tensile properties and hardness of Monel Alloy 400 UNS N04400 steel pipe play a vital role in assessing its strength, ductility, and resistance to deformation. These properties ensure its reliability and suitability for various industrial applications where corrosion resistance and mechanical integrity are essential.
Table – Nominal Room-Temperature Tensile Properties of MONEL Alloy 400a
table showing the nominal room-temperature tensile properties of MONEL Alloy 400a:
Property | Value |
---|---|
Ultimate Tensile Strength (UTS) | 550 MPa (80,000 psi) |
Yield Strength (YS) | 240 MPa (35,000 psi) |
Elongation | 40% |
Reduction in Area | 50% |
Rockwell Hardness (HRB) | 70-90 |
Please note that these values are approximate and can vary depending on factors such as manufacturing processes, heat treatment, and testing conditions. It is always recommended to consult the relevant standards or specifications for precise tensile property requirements.
MONEL Alloy 400a is known for its excellent corrosion resistance in various environments, high strength, and good ductility. These properties make it suitable for a wide range of applications, including marine, chemical processing, oil and gas, and aerospace industries.
Packing:
The Monel Alloy 400 UNS N04400 steel pipe is packed in a way that ensures its protection during transportation and storage. It is typically packed in wooden crates or cases to prevent damage.
Inspection:
The Monel Alloy 400 UNS N04400 steel pipe undergoes various inspections to ensure its quality and compliance with the required standards. These inspections may include visual inspection, dimensional inspection, and material testing.
Application:
The Monel Alloy 400 UNS N04400 steel pipe is widely used in various industries and applications, including:
- Marine industry: for seawater handling systems, offshore platforms, and shipbuilding.
- Oil and gas industry: for oil and gas exploration, production, and transportation.
- Chemical processing industry: for handling corrosive chemicals and solutions.
- Aerospace industry: for aircraft components and systems.
Processing Service:
The Monel Alloy 400 UNS N04400 steel pipe can undergo various processing services to meet specific requirements. These services may include cutting, bending, welding, and surface treatment.
In conclusion, the Monel Alloy 400 UNS N04400 steel pipe is a versatile and corrosion-resistant material that finds applications in various industries. Its excellent properties make it a reliable choice for demanding environments.
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